Case Studies

Our Work & Client Outlets

Discover how we restore printing operations, resolve core malfunctions, and calibrate complex systems across Sri Lanka.

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Mimaki UV Flatbed Restoration
uv flatbed
Lanka Signboards (Colombo)

Mimaki UV Flatbed Restoration

Mimaki JFX200-2513
Reported Issue

Severe head strike due to warped acrylic substrate, resulting in complete nozzle block on the color channel and vacuum suction motor failure.

Technical Outcome

Installed new printheads, calibrated the Z-axis safety collision sensor, and serviced the vacuum zoning valves. Machine returned to 100% operational capacity within 24 hours.

Roland Solvent Printer Alignment
solvent
Printers of Ceylon (Kandy)

Roland Solvent Printer Alignment

Roland DG SolJET EJ-640
Reported Issue

Persistent horizontal banding on high-speed banner print modes and recurring carriage board optical connection dropouts.

Technical Outcome

Replaced the carriage fiber optic cables and encoder strip, re-aligned the dual printheads, and performed detailed feed calibration profiles.

Epson Dye-Sublimation Overhaul
sublimation
Apex Apparel Manufacturers (Galle)

Epson Dye-Sublimation Overhaul

Epson SureColor F9400
Reported Issue

Dye-sublimation ink dried inside feeding dampers after a 2-week factory shutdown, resulting in complete ink starvation.

Technical Outcome

Flushed the entire ink delivery system, replaced ink dampers and pump capping assembly, and restored perfect nozzle checks.

DTF White Ink Pump Replacement
dtf
Colours of Lanka (Negombo)

DTF White Ink Pump Replacement

Audley 24" DTF Printer
Reported Issue

White ink circulation system pump failure, leading to rapid pigment settling and severe printhead clogging.

Technical Outcome

Installed a high-torque white ink circulation pump, performed enzymatic flush on printhead, and synchronized the drying conveyor heater.

UV DTF Lamination Synchronization
uv dtf
Neo Graphics (Kurunegala)

UV DTF Lamination Synchronization

Hosk UV DTF 60cm
Reported Issue

Air bubbles forming in lamination film, skewing transfers, and UV LED light flickering due to driver overload.

Technical Outcome

Adjusted lamination roller pressure alignment, updated laminator speed firmware, and replaced the faulty UV LED power driver.

Mutoh Eco-Solvent Head Replacement
eco solvent
Pixel Media Solutions (Jaffna)

Mutoh Eco-Solvent Head Replacement

Mutoh ValueJet 1638X
Reported Issue

Nozzle deflection on magenta and yellow channels causing severe color shift in print jobs.

Technical Outcome

Installed a brand-new DX7 printhead, replaced capping station and wipers, and set up custom RIP profiles for precise color accuracy.

Industrial UV Flatbed Board Swap
uv flatbed
MegaPrint Industries (Gampaha)

Industrial UV Flatbed Board Swap

Handtop HT2512 UV Flatbed
Reported Issue

Sudden motherboard breakdown after power surge, resulting in complete power failure and dead display panel.

Technical Outcome

Replaced the main controller board, installed high-voltage power filter units, and reloaded calibration parameters. System fully active.

Sublimation Fabric Skew Correction
sublimation
Merch Lanka (Piliyandala)

Sublimation Fabric Skew Correction

Mimaki TS300P-1800
Reported Issue

Sublimation paper wrinkling and tracking off-course on long print runs, leading to wasted transfer paper.

Technical Outcome

Serviced tension rollers, replaced worn pinch wheels, and aligned feed motor gearbox. Enabled trouble-free overnight unmanned printing.